TECHNOLOGICAL EQUIPMENT OF OUR MANUFACTURE

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Trumpf TruLaser Cell 5030
3D laser cutting machine with:


Travel range of axes:
X axis travel range 3000 mm
Y-axis travel range 1500 mm
Z-axis travel range 700 mm
B-axis travel range ± 135°
C axis travel range n x 360°

Maximum workpiece size
Max. workpiece size in X direction 2540 mm
max. workpiece size in Y direction 1040 mm
max. workpiece size in Z direction 470 mm

Positioning stops
Positioning accuracy
of linear axes (X, Y, Z) 0.08 mm

Positioning accuracy of rotary axes (B) 0.015°

Maximum laser power 4000W

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Trumpf TruBend 7050

Press brake with:
500 kN crimping force
bending length 1530 mm
1305 mm stand clearance useful mounting
height 385 mm
an unloading distance of 250 mm

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FANUC ARC Mate 100iC / 8L


Welding robot with MIGATRONIC Sigma Select ROBO 400 with power supply
range:
6 axes
payload 8 kg
reach 2028 mm
repeatability ±0.08 mm

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ROMER Absolute ARM 8330-7 with AS1 laser scanner


3D measuring arm with:
3480 mm measuring range
length measurement error of 78 µm
scanning accuracy of 82 µm
scanning speed 1 200 000 points/s
POLYWORKS measuring software
(the measuring range can be multiplied by the "jump measurement" method) 

DYNOBEND CB 60

CNC bending machine for full and hollow profiles with a working range: 

bent dimension from diam. 6 mm to diam. 62x5 mm

roll bending dimension to diam. 50x3 mm 

bending angle up to 200° 

accuracy of bending angle ±0.1° 

spatial rotation 360° 

bending moment up to 14000 Nm

 

2x PEDRAZZOLI BEND MASTER 42

CNC bending machines for full and hollow profiles with a working range:

bent dimension from diam. 8 mm to diam. 42x2.5 mm

roll bending dimension to diam. 32x2 mm

bending angle up to 187°

accuracy of bending angle ±0.1°

accuracy of bending position ±0.1 mm

spatial rotation 360°

useful length of pipe to 4200 mm

   

PEDRAZZOLI BEND MASTER 90 IMS

CNC bending machine for full and hollow profiles with a working range:

bent dimension from diam. 20 mm to diam. 90x4 mm

bending angle up to 187°

accuracy of bending angle ±0.1°

accuracy of bending position ±0.1 mm

spatial rotation 360° 

 

OMCG 20W6

CNC bending machine for wires with a working range:

bent dimension from diam. 2 mm to diam. 6.5 mm

accuracy of bend ±0.1 mm

spatial rotation 360°

material strength up to 600 MPa at max. diameter

Adige TWINCUT + ST660 + MT200 + RT711

Automatic cutting and brush deburring line with compressed air cleaning system, supplemented
with laser measuring and collection equipment.
It allows the cutting of full and
hollow profiles as follows:

One tube:

circular steel profile from a diameter of
8 mm to 80 mm

4hr profile steel from 10 mm to 70 mm

flat steel from 15x10 mm to 70x80 mm

Two pipes:

circular steel profile from a diameter of
8 mm to 45 mm

4hr profile steel from 12 mm to 45 mm

flat steel from 15x10 mm to 45x40 mm

 

SELF BROWN LT-10 + MCL-102

Automatic cutting and brushing line with compressed air cleaning, enabling cutting of full and hollow profiles in a range:

round profile steel from diam. 8 mm to diam. 102 mm

round profile nonferrous metals from diam. 8 mm to diam. 30 mm

square profile steel from 10 mm to 75 mm

flat steel from 15x10 mm to 100x60 mm

   

ROHBI + RASAPLAN NN-C

 automatic cutting and brushing line with compressed air cleaning, enabling cutting of full and hollow profiles in a range:

round profile nonferrous metals from diam. 6 mm to diam. 45 mm 

 

BROWN 425M CNC

horizontal automatic saw, enabling sawing and cutting of full and hollow profiles, and formed semi-finished products from ferrous and nonferrous profiles in a range:

all profiles from 2 mm to 70 mm

 FANUC ARCMate 120 iB/10L

Welding robot with a power source MIGATRONIC FLEX 4000 with a range:

number of axis 6

effective load 10 kg

reach 1885 mm

repeatability ±0.1 mm 

 

OTC DAIHEN Almega EX-V6

Welding robot with a power source OTC CVPA S350 with a range:

number of axis 6

effective load 6 kg

reach 1402 mm

repeatability ±0.08 mm 

  ROMER Absolute ARM 7330

3D measuring arm with:

a measuring range 3000 mm

spatial accuracy ±0.075 mm

repeatability of point ±0.059 mm

measuring software DOCS and POLYWORKS

(a measuring range can be increased multiply by a method "leapfrog measurement") 

 

 
Powdering booths DATEL

with a working area:

width 2600 mm

height 1400 mm

depth 1820 mm

   

   Gas-fired furnace DATEL

with a working range:

width 1500 mm

height 1860 mm

depth 3800 mm 

   

2x LEN 25A / LEN 25C / LEN 25CA

eccentric presses with a working range:

force 250 kN

table length 450 mm

table width 320 mm

   

LEN 63C

eccentric press with a working range:

force 630 kN

table length 800 mm

table width 630 mm

   

LEN 100A

eccentric press with a working range:

force 1000 kN

table length 900 mm

table width 630 mm 

   

STERN BROWN 40 

Hydraulic forming (reducing) machine with a working range:

max. reduced profile diam. 40x2 mm

max. length of reduction 100 mm

max. tool step 120 mm

max. forming force 82.5 kN